On the basis of absorbing the advanced German and UK technologies, this system has been autonomously developed with orientation to the full intelligent material (powder, particle, granulate, lump and liquid materials etc.) conveyance, storage, metering, dosing and charging for the rubber industry, which can work with various sizes of internal mixers of 25L-650L capacities. It consists mainly of five parts like the carbon black (white fillers) part, oil part, rubber part, dust removal part and whole mixing process management and control system etc. Among them the whole mixing process management and control system is a combination of the most up-to-date IT technology with the production management and mixing process which integrates the whole mixing production process control, production scheduling management, material management and quality tracing management , realized a real management and control integration. It plays an important part in upgrading management standard, improving product quality and stabilizing product quality level etc. Through company's continued technical innovation and hard work, the system has been widely used by many rubber enterprises abroad and at home and enjoyed the users appraisal.

Major features：
★  whole mixing process management and control, monitoring, recording, realized remote monitoring and after-sales support, upgraded management standard.
★ By the integral calculation and logic control of parameters of time, temperature, energy, rotation speed and pressure etc, an optimized rubber mixing is realized.
★ Using high resolution sensors and weighing display instruments, the weighing accuracy is very high
★ All key elements and components are imported or JV company  famous products, with stability and reliability realized.
★ Open Chinese-English interface, enables the functions of multi-area display, monitoring and control for the system running process, easy and simple operation.
★ The field bus working system（i.e. setup of  PLC substations） gives lower energy consumption.
★ Automatically test the running conditions, gives out alarm location and prompts solutions as abnormalities occur, facilitating maintenance and service. there are safety interlocking measures ensuring safety and security.
★ Optimized dust removal and recovery system design, makes good environment free of dust flying and leakage and free of raw material waste.
★ For different structures of factory buildings（1,2,3,4- story buildings）and process layout, a system design is made with flexible solution.

Three-dimensional Schematic

Technical data：
1、 Carbon black scale-weighing range：30、50、100、150、200 Kg
2、Oil scale- weighing range：     10、20、30、40、50 Kg；
3、Rubber scale-weighing range：    100、150、200、300、400 Kg；
4、Weighing accuracy：static≤±0.1% F.S；dynamic≤±0.2% F.S.
5、Weighing cycle time：≤90--120s/batch；
6、 Carbon black -pneumatic conveying capacity：3-15 t/h
7、 Oil injection pressure：2-6MPa
8、 Oil medium conveying temperature：0-85℃;
9、 Process oil injection carbon black and major ingredient charging cycle time： ≤20s;
10、Dust contents in tail air after dust removal system  ≤8mg/ m3；        
11、System equipment noise <75 decibel；
12、 Installed capacity：50～100KW/set。